Benefit Of Disc Brakes

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Brakes - Brake Caliper Service Information

Brakes - Brake Caliper Service Information

Date: March 15, 2010

Order No.: V-B-42.10/02

Supersedes:

Group: 01

SUBJECT:

MY-All, Model 906

Brake Caliper

When removing, checking or installing front axle brake pads, always replace and mount the caps correctly (Step 4), otherwise corrosion can occur in

the brake caliper guides from moisture.

Warranty work will not be covered if this step is not properly carried out.

Refer to WIS document: Remove/check/install front axle brake pads AR42.10-D-1600H.

Brakes - Rear Brake Grind Noise

Brakes - Rear Brake Grind Noise

Grinding noise at rear axle brake

Topic number LI42.10-N-048723

Version 1

Design group 42.10 Service brake

Date 02-04-2010

Validity Model 906.# 5

Reason for change

Reason for block

Complaint:

Grinding noise at rear axle brake.

2010 Mercedes Benz Truck Sprinter 3500 Cab (906.153) V6-3.0L DSL Turbo (642.898)

Page 85

Cause:

1. Sluggish brake caliper guide.

2. Dirt reaches the running surface of the brake piston due to a defective piston boot. The brake piston cannot return to its starting position.

Remedy:

1. Check boots of guide pins in brake caliper support for correct seating.

2. Check boots of guide pins for leaks.

Pull out the guide pins, the boot should sink in due to the vacuum.

3. Guide pins must be able to move freely.

4. Check brake piston boot for damage.

If tests 1-3 are not passed, replace brake caliper support.

If test 4 is not passed, replace brake caliper.

Note:

When replacing the brake pads, make sure that the piston boots are folded back properly otherwise they will be damaged when the brake caliper

Brakes - Brake Replacement/Parts Information

Brakes - Brake Replacement/Parts Information

Date: June 23, 2010

Order No.: V-B-42.10/03a

Supersedes: V-B-42.10/03, February 2010

Group: 42

Revision:

Revised for Additional Information on Springs.

2010 Mercedes Benz Truck Sprinter 3500 Cab (906.153) V6-3.0L DSL Turbo (642.898)

Page 23

SUBJECT:

MY-All, Model 906

Parts Identification of Parts Scope for Brake Pads in the Electronic Parts Catalog

(EPC-net)

When replacing brake pads, also always replace the brake caliper screws and the brake wear indicator sensors.

Similarly, always replace the anti-rattle springs when replacing pads on Brembo brake calipers.

On Bosch brake calipers, check the springs for cracks and plastic deformation and only replace if there is visible damage.

See EPC-net for parts, kits, and notes on these parts.

Brakes - Front Brakes Squeal

Brakes - Front Brakes Squeal

Brake linings on front axle squeal

Topic number LI42.10-N-048721

Version 1

Design group 42.10 Service brake

Date 01-26-2010

Validity Model 906

Reason for change

Reason for block

Complaint:

Brake linings on front axle squeal.

Cause:

Unfavorable operating conditions lead to squealing of the brakes in isolated cases.

2010 Mercedes Benz Truck Sprinter 3500 Cab (906.153) V6-3.0L DSL Turbo (642.898)

Page 86

Remedy:

Install new brake pads.

GM Recalls 230,000 Chevrolets, Buicks And Cadillacs Due To Bad Brakes

Remember when 150,000 Dodge and Jeeps were recalled for dodgy brakes last month? The brake calipers were made by the same manufacturer.

General Motors has issued a massive recall affecting 210,628 vehicles in the US and 19,385 in Canada because of faulty brakes. According to a safety report filed by GM, improperly chromed rear brake caliper pistons can cause gas to be released into the braking system’s hydraulic circuit resulting in a “soft or spongy feel” when the brakes are applied.

Obviously, reduced brake response could increase the risk of an accident if you can’t stop in time. These brake calipers are sourced from Germany’s ZF group, which is the same manufacturer of the faulty brake calipers that led to 150,000 Dodge and Jeep vehicles being recalled.

“The manufacturer of the brake pistons failed to properly chrome and temper the brake pistons during the manufacturing process,” the report says. “In this condition, hydrogen gas can remain trapped in the piston body.” Vehicles affected by the recall are 2018 and 2019 models of the Buick LaCrosse, Cadillac XTS, GMC Terrain and Chevrolet Bolt EV, Cruze, Equinox, Impala, Malibu and Volt.

ZF Group has been investigating similar reports on its brake calipers from other automakers such as Audi, Volkswagen and BMW but failed to notify GM until June 14. Luckily, GM says it is not aware of any accidents caused by the brake issue. To rectify the problem, GM will bleed the rear brakes of affected vehicles to remove any gas.