BATTERY, TESTING AND CHARGING USING MIDTRONICS VAS6161, MCR340V, INCHARGE
940, OR GRX3000 CHARGER
TECHNICAL SERVICE BULLETIN
Reference Number(s): GROUP 27, NO. 14-02 (2011894), Date of Issue: December 3, 2014
Superceded Bulletin(s): GROUP 27, NO. 12-03, Date of Issue: May 21, 2012
APPLICABLE MODELS AND YEARS
CONDITION
27 14 02 December 3, 2014 2011894 Supersedes Technical Bulletin V271203 dated May 21,
2012 to include GRX3000 charger information.
Battery, Testing and Charging Using Midtronics VAS6161, MCR340V, InCharge 940, or
GRX3000 Charger
TECHNICAL BACKGROUND
The VAS6161, MCR340V, In-Charge 940 (INC-940), and GRX3000 are the only VW approved
battery testers and chargers that can be used to test and charge batteries in VW
vehicles. Use of non-approved battery testers and chargers is not allowed, as internal
battery damage may occur.
PRODUCTION SOLUTION
No production change required.
SERVICE
VOLKSWAGEN: 1998-2015 All Models (except Routan)
GROUP: 27 - Engine Electrical
Model(s) Year Eng. Code Trans. Code
VIN Range
From VIN Range To
All (except
Routan)
1998 - 2015 All All All All
NOTE: This technical bulletin covers testing and repair procedures for multiple
vehicle lines, model years and engine combinations. To prevent misdiagnosis,
you must ensure that the testing/repair procedure is applicable to
the vehicle you are servicing.
WARNING: Danger of injury! Prior to handling or servicing batteries, read,
understand and observe all Warnings and Safety Measures for leadacid
batteries.
NOTE: In order to prevent damage to battery or vehicle, observe battery type
descriptions and notes.
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BATTERY, TESTING AND CHARGING USING MIDTRONICS VAS6161, MCR340V, INCHARGE 940, OR
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2019年6月12日 10:1 17:3407 Page 1 © 2011 Mitchell Repair Information Company, LLC.
Tip:
Switch off all electrical consumers.
Switch ignition OFF and remove ignition key.
BATTERY TESTING/CHARGING SECTIONS
2-1 All Models 1998 - 2015, Except Passat/CC 3.6L, Eos 3.2L, Golf VR4/R32, Touareg and
Phaeton
2-2 Passat, Passat Wagon and CC with 3.6L 2006-2013 (Rear Battery)
2-3 Eos 3.2L 2006 - 2008
2-4 Golf VR4/R32 2008
2-5 Touareg 2004 - 2015
2-6 Phaeton 2003 - 2006
2-7 MCR340V, VAS6161, INC-940, GRX3000 Trouble Shooting Error Messages
2-1 ALL MODELS 1998 - 2015, EXCEPT PASSAT/CC 3.6L, EOS 3.2L, GOLF VR4/R32,
TOUAREG AND PHAETON
Tip:
DO NOT remove battery from vehicle to test; always test battery in vehicle except for
the following conditions:
Battery was removed for a separate repair prior to performing battery test.
Over the counter (after market) parts.
When testing or charging a battery either installed or removed from vehicle select
appropriate battery type:
Select "Standard" (Lead-Acid) function for ALL NON-AGM batteries.
Select "AGM" function for Absorbent Glass Mat (AGM) batteries with "AGM" on
battery label.
Always use actual DIN rating as shown on battery label -arrow-.
Tip:
Label shown is for example only. DIN or SAE specifications may vary from battery to
battery.
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If DIN rating is not shown:
Use SAE value as printed on the battery label.
If using SAE value rating:
Midtronics tester menu option must be changed to achieve accurate results.
A change from DIN to SAE can be made from the "Other" menu option on Midtronics
tester.
2-2 PASSAT, PASSAT WAGON AND CC WITH 3.6L 2006-2015 (REAR BATTERY)
Testing/Charging at Battery
Tip:
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DO NOT remove battery from vehicle to test; always test battery in vehicle except for
the following conditions:
Battery was removed for a separate repair prior to performing battery test.
Over the counter (after market) parts.
Passat Sedan, CC, 3.6L only 2006-2015:
Select Lead Acid Battery for 3.6L engine (located in left side of trunk). 450 DIN.
B6 Passat Wagon 3.6L only 2006-2008:
Select Regular or AGM (Absorbed Glass Mat) for 3.6L engine (located in left side
of trunk) as specified on the battery label. 480-520 DIN AGM.
When testing or charging battery installed in vehicle:
DO NOT Test/Charge from Remote Location.
(3.6L) DO NOT use remote location (+) -arrow-.
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(3.6L) DO NOT use engine bracket (-) -arrow-.
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Always use actual DIN rating as shown on battery label:
(3.6L) Test/charge battery located in left rear trunk -arrow-.
Passat Sedan/Passat CC 3.6L uses a lead acid battery 450 DIN.
B6 Passat Wagon 3.6L uses an AGM battery. 480 or 520 DIN.
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2-3 EOS 3.2L 2006 - 2008
Testing/Charging at Battery (Two 6-Volt batteries)
Eos 3.2L engine is equipped with two 6-volt AGM batteries which are connected in series
to achieve 12-volts. The battery system must always be treated as a 12-volt battery
system. Never attempt to charge only one 6-volt battery. If battery replacement is
necessary, never replace one 6-volt battery; both batteries must be replaced as a pair!
Eos 3.2L AGM batteries shown are connected in series.
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Tip:
DO NOT remove battery from vehicle to test; always test battery in vehicle except for
the following conditions:
Battery was removed for a separate repair prior to performing battery test.
Over the counter (after market) parts.
Testing/Charging 6-Volt Batteries Out of Vehicle
If batteries have been removed from vehicle, never attempt to test/charge one 6-volt
battery; as stated above. Treat batteries as a 12-volt system.
Connect cable (Part No: 1Q0971226) to inner battery terminals.
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Connect battery tester.
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Tip:
Cable has (+) and (-) stamps on each terminal. Positive (+) terminal is a larger
diameter than Negative (-) terminal. DO NOT attempt to force the wrong terminal of
harness onto a battery terminal if it does not fit.
1. Connect cable with positive (+) stamp to inner positive (+) terminal of 1st
battery. When doing so, ensure that the other end of the cable (negative) does not
make contact with ground or any object. Tighten to 6Nm.
2. Connect the negative (-) terminal of the cable to the inner negative (-) terminal
of the 2nd battery. Tighten to 6Nm (53 in. lbs).
3. Connect Midtronics tester positive (+) clamp (red color) to outer positive (+)
terminal of 2nd battery.
4. Connect Midtronics tester negative (-) clamp (black color) to outer negative (-)
terminal of 1st battery.
When testing/charging is completed:
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1. Remove Midtronics tester negative (-) clamp (black color).
2. Remove Midtronics tester positive (+) clamp (red color).
3. Remove battery cable negative (-) connection at 2nd battery negative (-) terminal.
4. Remove battery cable positive (+) connection at 1st battery positive (+) terminal.
Testing/charging 6-Volt Batteries in Vehicle
INC-940 and GRX3000
1. Connect Midtronics tester positive (+) clamp (red color) to outer positive (+)
terminal of battery.
2. Connect Midtronics tester negative (-) clamp (black color) to outer negative (-)
terminal of other battery.
MCR340V and VAS6161
1. Connect Midtronics tester positive (+) clamp (red color) to outer positive (+)
terminal of battery.
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2. Connect Midtronics tester negative (-) clamp (black color) to outer negative (-)
terminal of other battery.
Testing/Charging In or Out of Vehicle
Always verify using DIN rating as shown on battery label.
Select AGM for 3.2L engine (located in the trunk, one 6-volt battery on each side
of the ski-chute). 380 DIN.
Tip:
Label shown is for example only. DIN or SAE specifications may vary from battery to
battery.
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Tip:
Two 6-volt batteries are connected in series to achieve 12-volts, the same current
value will flow through each battery. As a result, only use a DIN value of 380A, DO NOT
double or halve this value when entering data into Midtronics tester.
If DIN rating is not shown:
Use SAE value as printed on battery label.
If using SAE value rating:
Midtronics tester menu option must be changed to achieve accurate results.
A change from DIN to SAE can be made from the "Other" menu option on Midtronics
tester.
When testing or charging battery installed in vehicle:
DO NOT Test/Charge from Remote Location (3.2L).
(3.2L) DO NOT use remote location (+) -arrow-.
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(3.2L) DO NOT use engine bracket (-) -arrow-.
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(3.2L) Test/charge AGM battery located in trunk - one 6V battery located on each
side of ski chute, as shown.
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2-4 GOLF VR4/R32 2008
Testing/Charging at Battery
Tip:
DO NOT remove battery from vehicle to test; always test battery in vehicle except for
the following conditions:
Battery was removed for a separate repair prior to performing battery test.
Over the counter (after market) parts.
When testing or charging battery either installed or removed from vehicle:
Select Standard (Lead-Acid) battery. Located in right trunk area under spare tire
and tool kit.
Always use actual DIN rating from battery label.
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When testing or charging battery installed in vehicle:
DO NOT Test/Charge from Remote Location (3.2L).
(3.2L) DO NOT use remote location (+) -arrow-.
(3.2L) DO NOT use engine bracket (-) -arrow-.
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Always use actual DIN rating from battery label.
(3.2L) Test/charge (Lead Acid) battery located in the trunk.
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2-5 TOUAREG 2004 - 2015
Testing/Charging at Battery
Single System - 3.0L (TFSI), 3.0L (TDI), 3.6L, and 4.2L Engines.
2.51 Start/Accessory battery
Always use actual DIN rating as shown on battery label.
Select Standard (Lead-Acid) for 3.0L TFSI 3.0 TDI, 3.6L, and 4.2L engines (Battery
located under driver's seat).
Tip:
MY 2004-2010 3.6L, 4.2L (450DIN)
MY 2009-2015 3.0L TDI (520DIN)
MY 2011-2015 3.0L, 3.6L (520DIN)
MY 2011-2015 3.0L TFSI Hybrid (420DIN)
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Dual System - 5.0L (TDI) Engine (2004-2008)
Accessory battery
Select Standard (Lead Acid) for 5.0L (TDI) (located under the driver seat). 520 DIN
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Starter battery
For 5.0L (TDI) engine (battery in trunk without rim). AGM 520 DIN. (PR J2R)
For 5.0L (TDI) engine (battery in trunk located under spare tire). Standard (Lead Acid)
450 DIN. (PR J2Q)
Starter battery cannot be tested or charged via the remote location in engine
compartment. To test or charge starter battery, go directly to battery terminals.
NOTE: Starter battery must be checked independently of accessory battery.
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Always use actual DIN rating as shown on battery label -arrow-.
Tip:
Label shown is for example only. DIN or SAE specifications may vary from battery to
battery.
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If DIN rating is not shown:
Use SAE value as printed on battery label
If using SAE value rating:
The Midtronics tester menu option must be changed to achieve accurate
results.
A change from DIN to SAE can be made from the "Other" menu option on
Midtronics tester.
Testing/Charging from Remote Location (Reduced DIN Rating Requirement)
When using remote location terminals -arrows-, located in engine compartment, always
reduce DIN rating on MCR340V, INC-940, VAS6161 and GRX3000 testers.
3.6L, and 4.2L engines: 270 DIN.
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3.0L TDI, 5.0L(TDI) engine: 295 DIN.
MY2011-2015 3.6L engine: 295DIN
Tip:
Use of these reduced DIN ratings are required to compensate for the internal battery
manager and/or the extended length of cable due to battery location.
2-6 PHAETON 2003 - 2006
Testing/Charging at Battery
NOTE: For 5.0L (TDI) engine (dual battery system), starter battery cannot be tested
or charged via remote location in engine compartment. To test or charge
starter battery, go directly to battery terminals.
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Tip:
DO NOT remove battery from vehicle to test; always test battery in vehicle except for
the following conditions:
Battery was removed for a separate repair prior to performing battery test.
Over the counter (after market) parts.
When testing or charging battery either installed or removed from vehicle:
Select Standard (Lead-Acid) for 4.2L and 6.0L engines (located in right front
trunk).
Select AGM (Absorbed Glass Mat) for 4.2L and 6.0L engines (located in left side
trunk).
Always use actual DIN rating as shown on battery label -arrow-.
Tip:
Label shown is for example only. DIN or SAE specifications may vary from battery to
battery.
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If DIN rating is not shown:
Use SAE value as printed on battery label.
If using SAE value rating:
Midtronics tester menu option must be changed to achieve accurate results.
A change from DIN to SAE can be made from the "Other" menu option on Midtronics
tester.
Dual System
Starter battery
Always use actual DIN rating as shown on battery label.
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Starter battery (Standard) located in right side trunk, as shown: 330 DIN.
On-board accessory battery
Always use actual DIN rating as shown on battery label.
(AGM) On-board accessory battery located in left side trunk, as shown: 480 DIN or
520 DIN.
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When testing or charging battery installed in vehicle:
DO NOT Test/Charge from remote location
DO NOT use remote location (+) or (-), -arrows-, as shown.
Test/charge batteries directly, located in trunk.
Tip:
There is a plastic sleeve on remote location (-), -arrow-.
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2-7 MCR340V, VAS6161, INC-940, GRX3000 TROUBLE SHOOTING ERROR MESSAGES
MCR340V/INC-940 Displays "System Noise" at Beginning of Test
MCR340V and INC-940 may display "System Noise" at beginning of battery test when
testing directly at battery.
This is an infrequent and a normal message which may be caused by:
Ignition left in "ON" position.
Accessories or loads turned ON, with key in "ON" position.
Loads running with ignition switched "OFF" such as: cooling fan or after-run
coolant pump.
Aftermarket equipment (due to improper installation), such as entertainment,
security, remote starters, televisions, lighting, etc.).
This may be overcome by verifying:
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Ignition is switched "OFF".
All loads (cooling fan or after-run coolant pump) are OFF prior to testing.
Any aftermarket equipment is disconnected from vehicle's electrical system.
Wait a few minutes, and then retest battery again.
Battery Testing Results: Midtronics MCR340V, VAS6161 Analyzer vs. INC-940, GRX3000 Charging Station
In some cases, when testing a battery using the MCR340V tester:
Test results may be "Good Battery - Recharge".
However, when attempting to charge the same battery with INC-940 Charger:
Results may be to "Replace Battery" either after testing or during charging process.
Tip:
This is normal since MCR340V, VAS6161 and INC-940, GRX3000 use a conductance test, but
the INC-940, GRX3000 also incorporates use of a 150A load test and "sophisticated"
charging algorithm which monitors charging state of the battery.
In this case, results of INC-940, GRX3000 should always be used instead of MCR340V or
VAS6161.
Testing/Charging: INC-940 Charging Station -Automatic Mode-
When using INC-940 Battery Charging Station in "Automatic Mode", and testing or
charging a deeply discharged battery:
INC-940 may continuously display a message "Are clamps connected?"
In order to test battery:
Manually charge battery for 30 minutes and perform test again.
Testing/Charging: INC-940 Charging Station -Manual Mode-
When using INC-940 Battery Charging Station in "Manual Mode", and testing or charging a
deeply discharged battery:
INC-940 may display a message "Are clamps connected?" twice.
This is not a result of defective INC-940 test equipment, but is a safety feature of
the INC-940 to ensure cables are connected to battery before power is turned ON .
INC-940 Charging Station Always Displays "Check Connections"
INC-940 may constantly display a message to "Check Connections" after cables are
connected to battery terminals.
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This is most likely due to the sensing probe making contact with the clamp.
Tip:
There is one sensing probe on each clamp, (+) and (-), make sure to check both!
There must be no contact between the inside connection and outside jaw of clamp -
arrows-.
Inside connection is bent and touching outside of the clamp, -arrows-.
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If clamp is incorrect:
Use a small flat tool and gently bend sensing probe so it does not make contact
with clamp.
If this does not resolve the issue:
Contact Midtronics Corporation Customer Service Department at 1-800-776-1995 for
assistance.
WARRANTY
Information only.
REQUIRED PARTS AND TOOLS
Information only.
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ADDITIONAL INFORMATION
All part and service references provided in this Technical Bulletin are subject to
change and/or removal. Always check with your Parts Dept. and Repair Manuals for the
latest information.
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